Senior Manager - Maintenance

Senior Manager - Maintenance

Posted by Precision Machine & Auto Components (PMAC)

Sriperumbudur,Chennai,Thiruvallur

Posted: imported by Jeevika

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Sriperumbudur, Chennai( Sriperumbudur ), ThiruvallurPosted: 2 weeks agoOpenings: 1Applicants: 100+Senior Manager - MaintenancePrecision Machine & Auto Components (PMAC)3.459 ReviewsJob description Manager MaintenanceDepartment: Maintenance Industry: Heavy Auto Component Machining & Engineering Location: Vayalur Reporting To: Plant Head / Operations HeadJob SummaryThe Manager Maintenance will be responsible for planning, organizing, and controlling all maintenance activities of heavy machining equipment and plant utilities to ensure maximum equipment uptime, reliability, safety, and cost efficiency. The role involves preventive, predictive, and breakdown maintenance management in a high-volume auto component manufacturing environment.Key Responsibilities1. Maintenance Planning & ExecutionDevelop and implement preventive, predictive, and corrective maintenance programs.Ensure minimum downtime of CNC machines, VMCs, HMCs, grinding machines, special purpose machines (SPMs), and heavy engineering equipment.Monitor machine performance and implement corrective actions.Maintain MTBF (Mean Time Between Failures) and reduce MTTR (Mean Time To Repair).2. Breakdown ManagementLead quick response teams for machine breakdowns.Conduct root cause analysis (RCA) for major failures.Implement corrective and preventive action (CAPA).3. Utilities & Infrastructure MaintenanceOversee maintenance of compressors, chillers, transformers, HT/LT panels, DG sets, EOT cranes, cooling towers, and hydraulic systems.Ensure uninterrupted power and utility supply.4. Team ManagementLead and supervise maintenance engineers, technicians, and contract workforce.Allocate tasks and ensure skill development and training.Maintain discipline and safety standards within the department.5. Spare Parts & Inventory ControlMonitor and control maintenance stores and critical spares.Optimize spare inventory cost.Coordinate with procurement for timely availability of parts.6. Continuous ImprovementDrive TPM (Total Productive Maintenance) initiatives.Implement 5S, Kaizen, and Lean maintenance practices.Improve machine efficiency and reduce maintenance cost.7. Safety & ComplianceEnsure compliance with statutory and safety regulations.Conduct safety audits and ensure safe work practices.Maintain documentation as per ISO/TS/IATF standards.8. Budgeting & Cost ControlPrepare and manage annual maintenance budget.Control maintenance expenses without affecting performance.Key Performance Indicators (KPIs)Machine uptime percentageBreakdown frequencyMTBF & MTTRMaintenance cost vs budgetSpare inventory turnoverSafety complianceQualifications & ExperienceEducation:B.E / B.Tech in Mechanical / Electrical EngineeringDiploma with strong experience may also be consideredExperience:13–18 years in maintenance of heavy machining / auto component industryMinimum 8 years in managerial roleRequired SkillsStrong knowledge of CNC machinery and heavy engineering equipmentExpertise in hydraulics, pneumatics, PLC systemsKnowledge of TPM, Lean ManufacturingRoot cause analysis skillsStrong leadership and team management abilitiesBudgeting and cost controlExcellent problem-solving skillsPreferred ExperienceExperience in IATF 16949 certified automotive industryExposure to SAP / ERP maintenance modulesKnowledge of predictive maintenance tools (vibration analysis, thermography)Role: Operations, Maintenance & Support - Other,Industry Type: Auto Components,Department: Production, Manufacturing & Engineering,Employment Type: Full Time, PermanentRole Category: Operations, Maintenance & SupportEducationUG: B.Tech / B.E. in Electrical and Electronics Engineering (EEE), Automobile Engineering, Mechanical Engineering, Electrical, Diploma in Mechanical Engineering, Electrical, Automobile Engineeringread moreKey SkillsMaintenance ManagementPlant MaintenanceAbout the companyPrecision Machine & Auto Components (PMAC) CorporateIndustrial Equipment / MachineryFollow10.7k followers OverviewPrecision Machine & Auto Components (P) Ltd (PMAC) is a company, founded by Mr. K Balasubramanian in 1974 at the prime age of 25. This company was started with 5 employees and a capital of USD 1000. After four decades of growth, the company is now with total employee strength of 350 and an average sales revenue of USD 25 Million. The company caters to a wide range of OEM (Original Equipment Manufacturer) like Earth Moving, Tractor & Farm, Industrial Valves, Locomotives, Compressors, Plastic Molding Machine, and Wind Mill, etc. With a stellar record of producing high-quality products, PMAC is regarded as one of the most trusted and preferred companies in India and in the international markets by the above industries. Further, we have in-house tools for making the design of fixtures and a highly knowledgeable tooling department for the selection of the right tooling for machining of the components. The company puts safety and customer intellectual property protection as its topmost priority. Some of the customers of PMAC have been with the company for more than 40 years. This proves the companies reliability as a trusted supplier. read moreLife At PrecisionAt PMAC, work is more than a job - it’s a journey of growth, purpose, and belonging. We foster a culture where innovation thrives, learning never stops, and every contribution matters. Here, excellence is not just expected - it’s lived.Company InfoAddress:Chennai, Tamil NaduBeware of imposters! Naukri.com does not promise a job or an interview in exchange of money. Fraudsters may ask you to pay in the pretext of registration fee, Refundable Fee…Read morePrecision Machine & Auto Components (PMAC) rolesyou might be interested inWalk-in Utility OperatorSriperumbudur, Chennai(Sriperumbudur ), Th...Posted 30+ Days AgoWalk-in Quality EngineerSriperumbudur, ThiruvallurPosted 14 Days AgoCompany verified benefitsView allHealth, Safety & Environmental TrainingRegular HSE workshops, safety briefings, and drills ensure employees work in a secure and ... read moreCommitment to Personal GrowthPMAC fosters learning through mentoring, training, and a supportive culture that empowers ... read moreReviewsView all59 employee reviews4.0rated by Quality Engineer in ChennaiSkills quickly learn Inspection knowledge Customer handlingRead full reviewPowered bySalary insightsMaintenance Manager in Precision Machine & Auto Components (PMAC) typically earns between₹12.4 - ₹13.7 L/yrSee detailed salary breakupPowered byBenefits & PerksView all4 employees reported these benefitsTransport / Travel SupportLearning & Development SupportFree MealRelocation AssistancePowered by

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