Engineer - Maintenance

Job description

Engineer - Maintenance Posted by Johnson Electric Chennai Posted: imported by Jeevika JobsPopular categoriesIT jobsSales jobsMarketing jobsData Science jobsHR jobsEngineering jobsJobs in demandFresher jobsMNC jobsRemote jobsWork from home jobsWalk-in jobsPart-time jobsJobs by locationJobs in DelhiJobs in MumbaiJobs in BangaloreJobs in HyderabadJobs in ChennaiJobs in PuneCompaniesExplore categoriesUnicornMNCStartupProduct basedInternetExplore collectionsTop companiesIT companiesFintech companiesSponsored companiesFeatured companiesResearch companies by AmbitionboxInterview questionsCompany salariesCompany reviewsSalary CalculatorServicesAI career toolsNeo AI job agentResume score checkerAI resume makerInterview Q&AAI mock interviewLive AI interviewPremium servicesNaukri ProMost popularExpert resume writingExpert power profileAI BootcampsNewFree resourcesResume samplesJob letter samplesSearch jobs hereLoginRegisterFor employersBuy onlineNaukri Talent CloudEmployer LoginEngineer - MaintenanceJohnson Electric3.5196 Reviews5 - 8 yearsNot DisclosedChennaiPosted: 3+ weeks agoOpenings: 1Applicants: 100+Engineer - MaintenanceJohnson Electric3.5196 ReviewsJob descriptionPosition Engineer Maintenance Experience 5 to 8 years Role Purpose Engineer Maintenance is responsible for ensuring maximum uptime, reliability, and performance of high speed automated DC motor assembly lines. The role focuses on maintaining and improving integrated, multi station single piece flow assembly lines with MES systems, while driving predictive, preventive and breakdown maintenance excellence. Key Responsibilities Assembly Line Equipment Maintenance Ensure 99% line availability for fully automated DC motor assembly lines operating at 1 second cycle time. Lead maintenance of processes including: Armature/coil winding machines Fusing machines Soldering stations (automatic soldering, induction soldering) Motor performance testing stations (electrical, torque, RPM, noise, vibration) Handle maintenance for 40+ stations integrated connected through single piece flow conveyor systems. Own troubleshooting of complex interlocks, station handshakes, and line balancing issues. Automation, Controls Systems Strong ownership of PLC, HMI, SCADA, servo drives, vision systems, safety PLCs, and sensors. Diagnose and resolve high speed automation faults impacting takt time and throughput. Work closely with automation vendors and OEMs for: Root cause analysis Software modifications Cycle time improvements Ensure robust backup, version control, and change management for automation programs. Preventive Predictive Maintenance Define and deploy Preventive Maintenance (PM) and Predictive Maintenance (PdM) strategies suitable for high speed lines. Drive condition monitoring (vibration, thermal, current signature analysis) for critical stations. Reduce MTTR and increase MTBF through structured maintenance practices. Maintain and improve equipment OEE. Breakdown Management Root Cause Analysis Lead fast, structured breakdown response teams for line stopping issues. Conduct RCA (Why Why, Fishbone, 8D) for chronic and repetitive failures. Implement permanent corrective and preventive actions (CAPA). Track breakdown data and lead continuous improvement initiatives. Continuous Improvement Cost Optimization Drive cycle time stability in 1 second takt environments. Support lean manufacturing, TPM, Kaizen, and reliability improvement projects. Reduce maintenance costs through: Spare parts optimization Reliability redesign Vendor performance management Support capacity expansion, line duplication, and automation upgrades. Team Leadership Capability Building Lead, coach, and develop a team of maintenance engineers, supervisors, and technicians. Ensure round the clock maintenance coverage aligned to production shifts. Build strong troubleshooting capability for high speed automated equipment. Drive safety culture and compliance within the maintenance team. Spares, Documentation Compliance Ensure critical spares availability with optimal inventory levels. Maintain updated equipment documentation, SOPs, PM schedules, and electrical drawings. Ensure compliance to safety standards, quality systems, and audit requirements (ISO, IATF, EHS). Key Skills Competencies Technical Skills Expertise in high speed automated assembly lines (1 second cycle time) Strong knowledge of DC motor manufacturing processes Advanced troubleshooting of: PLCs motion control systems Servo drives robotics Vision systems and functional testing stations Conveyor systems with single piece flow Electrical, mechanical, pneumatic, and control systems integration Behavioral Leadership Skills Strong problem solving and decision making abilities Ability to work under high pressure, zero tolerance downtime environments Effective communication with production, quality, and engineering teams Results driven, hands on leadership style Qualifications Experience Bachelor s Degree in Electrical / Mechanical / Mechatronics / Automation Engineering 5 8 years of maintenance experience in: Automotive Motor manufacturing High speed automated assembly lines 5+ years in a maintenance leadership/managerial role preferred Key Performance Indicators (KPIs) Line availability / OEE MTTR / MTBF Breakdown frequency and severity PM compliance Maintenance cost vs budget Safety incidents (zero tolerance) Working Environment High volume, fast paced manufacturing environment 24/7 operations with critical uptime requirements Hands on engagement with shop floor and automation systemsDisclaimer: This job description has been sourced from a public domain and may have been modified by Naukri.com to improve clarity for our users. We encourage job seekers to verify all details directly with the employer via their official channels before applying.Role: Maintenance Engineer,Industry Type: Auto Components,Department: Production, Manufacturing & Engineering,Employment Type: Full Time, PermanentRole Category: Operations, Maintenance & SupportEducationUG: Any GraduatePG: Any Postgraduateread moreKey Skillscapacapability buildingautomation systems8dchange managementelectrical drawingsbreakdown maintenanceehsautomationautomation engineeringcompliancecontrol systemscondition monitoringconveyor systemsautomotiveassembly lineAbout the companyJohnson Electric Urban TransportIndustrial Equipment / MachineryElectronics ManufacturingPrivateForeign MNCFollow60.9k followers OverviewAt Johnson Electric, our vision is to be the world’s definitive provider of innovative and reliable motion systems. We are a global leader in electric motors, actuators, motion subsystems and related electro-mechanical components, serving a broad range of industries including Automotive, Smart Metering, Medical Devices, Business Equipment, Home Automation, Ventilation, White Goods, Power Tools, and Lawn & Garden Equipment. The Group is headquartered in Hong Kong and employs over 35,000 individuals in more than 20 countries worldwide. We are listed on The Stock Exchange of Hong Kong Limited.Attracting and developing the Right People, putting them in the Right Jobs and providing them with the Right Environment to excel at what they do are the 3 pillars that underlie Johnson Electric’s people strategy and human capital initiatives, with the ultimate vision to become “One Johnson around the world, a great company and a great place to work!”.In 2016, Johnson Electric Hong Kong was recognized as one of Asia’s Best Companies To Work For by HR Asia Magazine. The Group will continue to attract and retain top talents in support of the Company’s ambitious growth strategy. read moreThe Johnson StoryThe Johnson StoryFrom tailoring to a leading motion solutions company, the Johnson story as told by the founder’s family members - Dr. Patrick Wang, Ms. Winnie Wang and Mr. Austin Wang, as well as their vision of next steps into a promising future.Company InfoLink:Johnson Electric websiteAddress:Shatin, Hong KongBeware of imposters! Naukri.com does not promise a job or an interview in exchange of money. Fraudsters may ask you to pay in the pretext of registration fee, Refundable Fee…Read moreJohnson Electric rolesyou might be interested inTeamcenter Administrator3-7 YrsChennaiPosted Just NowTeamcenter Administrator3-7 YrsChennaiPosted Few Hours AgoEngineering Trainee1-2 YrsChina, ChennaiPosted 3 Days AgoAwards & Recognitions2023MSCI: Rated BBB2022Hong Kong Quality Assurance Agency (HKQAA): Rated A2022EcoVadis: Awarded Bronze2022Carbon Disclosure Project: Rated B for Climate Change C Water Security2018Johnson Electric has been in the Hang Seng Corporate Sustainability Benchmark index since 2018Company verified benefitsView allHealth and safetyLaunched a new safety prevention culture program and adopted a “safety pyramid” approach, ... read moreTalent attraction and retentionContinued to offer “JE Career Paths” and “My Career in Motion”, to provide employees with ... read moreReviewsView all196 employee reviews5.0rated by Assistant Engineer in ChennaiMy experience in the company has been good. I have learning new skills, improve my technical knowledge, and gained valuable work experience.Read full reviewPowered bySalary insightsMaintenance Engineer in Johnson Electric typically earns between₹3.5 - ₹4.8 L/yrSee detailed salary breakupPowered byBenefits & PerksView all14 employees reported these benefitsTransport / Travel SupportFree MealHealth & Wellness SupportLearning & Development SupportRelocation AssistancePerformance BonusPowered by Recommended for youKnow moreAI-enhanced profileGet noticed by recruiters by increasing profile views upto 3 timesNaukri Pro builds an AI enhanced profile and keeps it active in searches. Home Jobs in ChennaiIEIL has taken all reasonable steps to ensure that information on this site is authentic. Applicants are advised to research bonafides of advertisers independently. IEIL shall not have any responsibility in this regard. 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