Head Process Engineering Chennai

Head Process Engineering | BESS

Department: Engineering / Manufacturing Engineering

Level: Head / AGM / DGM

Location: Chennai / Oragadam

Industry: Battery Energy Storage Systems (BESS)

Role Purpose

Lead the Process Engineering function for BESS manufacturing, covering cell-to-module, module-to-pack, LV/HV pack, rack and container integration. The role will be responsible for process design, NPI, prototype-to-mass-production industrialization, line balancing, productivity, automation, OEE, process quality, and continuous improvement.

Key Responsibilities

Process Engineering & Industrialization

Lead end-to-end process engineering for BESS manufacturing lines.

Develop and optimize manufacturing processes from prototype pilot SOP mass production.

Establish process flow, SOPs, work instructions, process parameters and control plans.

Drive DFM/DFA and manufacturability improvements.

Lead line layout, capacity planning, takt time and manpower optimization.

BESS Manufacturing Process

Solid understanding of:

Cell/module assembly

Battery module and pack assembly

Busbar and harness assembly

BMS integration

LV/HV pack assembly

Rack integration

Thermal management

PCS/EMS integration

BESS container integration

Develop processes for mechanical, electrical and high-voltage assembly.

Ensure robust processes for lithium-ion battery manufacturing and handling.

NPI & Prototype Development

Lead NPI activities for current BESS products.

Coordinate with R&D;, Design, Quality, Production, SCM and Projects teams.

Conduct process validation, pilot builds, FAI and production trials.

Drive smooth transition from engineering prototype to commercial production.

Identify process risks and establish mitigation plans before SOP.

Automation & Manufacturing Excellence

Identify prospects for automation, robotics, laser welding, testing and digital manufacturing.

Drive OEE, FPY, cycle-time, throughput and productivity improv .