Deputy Manager - Tooling and Trim Parts Quality & Process

Deputy Manager - PVT Responsibilities & Key Deliverables Commodity: TRIMS-Interior & Exterior • Knowledge of Tooling Feasibility, CAD evalaution, Tooling Development Cycle with detail knowledge of Tool manufacturing Processes - Machining, EDM, Texturing • Need to have thorough knowledge on Injection Moulding tool design and construction. Must have hands on experience with tool design evaluation, Mould Flow Analysis review and tooling optimization, review Gate systems, Cooling system, Venting and Ejection System etc. Assess mould trials (T0,T1,T2..) and recommend corrective actions. • Knowledge of Tooling Maintenance actions - Preventive & Breakdown, Tooling Reviews and Recommondations for refurbishments •Thorough knowledge of commodity parts- Interior, Exterior parts & its manufacturing process like Injection Moulding, Blow Moulding, Roto Moulding, Compression Moulding, Vacuum forming, IMD(In Mould Decoration) etc. • Trouble shooting of Trims parts defects and independently drive actions & process improvements at supplier end. • Participation, Co-ordination & resolution of concern reported from assembly line, Field, User plant for Trims Interior & Exterior critical part through root cause analysis, action planning, implementation effectiveness & system closure SCAP, 8D monitoring. • Chronic concern resolution through systemic problem solving methodology and horizontal deployment. • Ensure that the lessons learned from product families are implemented for new product development as input for prevention of repeated known issues • Involvement in new product development, identifying and driving improvements through early involvement in product development Process and completion of PPAP • Re-PPAP & PSW for identified critical carryover parts in new Project • Plan and Conduct Supplier process & Product audits, Concern based/Special Process audits as per requirement • Supplier Performance monitoring, evaluation & drive performance improvement through systemic approach. • Monitor & improve non-performing suppliers and organize periodic Quality reviews as per escalation matrix • Supplier dealings, communications & regular interactions for continual improvements & process upgradations. • Sustenance & drive continual improvements through Product & Process audits at suppliers & NC closures. • Enhance technical capabilities of vendor through systems and knowledge upgradations Education Qualification BE/B Tech Mechanical/Polymer technology/CIPET/ NTTF General Experience BE - 3 ~ 6 Yrs Critical Experience Competencies • CAB Behaviours - Collaborative, Agile, Bold • Result orientation with execution excellence • Leveraging Human capital • Customer Focus • Strategic business orientation • Innovation lead transformation • Negotiation Skills 1. Injection moulding tooling construction & troubleshooting know how. Mould flow analysis & tooling optimization, Cooling, Gating, Ejection, Venting system review and correction. Tool try-out and corrective actions. 2. Thorough Knowledge of Interior & Exterior TRIM Parts like - Instrument Panel assy, Cockpit, Door Trims, Floor Console, Pillar trims, Bumpers, Claddings, Roof Rails, Outer/inner patches, Decorative bezels, Inner & outer Rear View mirrors, Door handles, Seat/restraint & safety systems, Carpets & Roof liners, etc. 2. Trims Manufacturing Process- Injection Moulding, Blow Moulding, Roto Moulding, Compression Moulding, Vacuum forming, IMD (In Mold Decoration), Painting, Soft trims, CMF, Fabrication & plastic welding, etc. 3. Process development, process & product audits. 4. Quality concerns resolutions through systemic approach/problem solving tools. 5. Thorough knowledge on APQP/PPAP, DCP, SPC, SCAP, 8D, GD&T, FTG, etc. 6. Basic & advance problem solving tools & techniques. 7. Good communication skills for supplier dealings & regular interactions. System Generated Core Skills Data Analysis Root Cause Analysis MIS Reporting Incident Management Process Knowledge - Manufacturing Quality Assurance (QA) Project Management Overall Equipment Effectiveness (OEE) Product Knowledge SAP Quality Internal Control Product Knowledge -Vehicle System Engineering Drawings Problem Solving Tools & Techniques Quality Management System (QMS) Business Statistics Geometric Dimensioning & Tolerancing (GD&T) ISO - Quality Management Manufacturing Techniques Product Knowledge - Aggregates Computer Aided Design (CAD) Auditing Reliability Analysis Experience Level Mid Level